Image Analysis Micro Hardness Tester System With Auto Measure Software

The system is consist of Auto Turret Micro Hardness Tester HV-1000ZDT and hardness auto measuring image analysis software. Via the data line connect with computer, real time focus and the hardness indentation image can be displayed on the computer. Just through the mouse and keyboard can...

Product Details

The system is consist of Auto Turret Micro Hardness Tester HV-1000ZDT and hardness auto measuring image analysis software. Via the data line connect with computer, real time focus and the hardness indentation image can be displayed on the computer. Just through the mouse and keyboard can complete a variety of test requirements, greatly improve the working efficiency. So, it can provide the perfect solution for experimental analysis.

 

Main functions of auto measuring software:

1. The image analysis software (which is developed by our institution) is easy operation with perfect function. And it can be customized various functions to meet the requirements of our most customers.

2. Can measure HV and HK hardness, switching the measurement mode easily from dynamic to static or static to dynamic.

3. The indentation image can be measured after magnified 1600 times. And when measuring will magnify the corner image, so more easy to measure and avoid the manual operation errors.

4. For smooth surface specimen, the software can automatically identify the indentation image and automatic measuring diagonal length.

5. Diagonal length, hardness value, the indentation depth, strength of materials and conversion hardness can be displayed in real time.

6. It can mark point testing or continuous testing, the hardness depth and gradient curve can be draw out directly.

7. The unique Mark point positioning function makes the machine can measure the hardness and analysis material on the specified point.

8. The color, grayscale, contrast and brightness of the image can be adjusted.

9. With the function of diagonal fine-tuning, length measuring and angle measurement.

10. With measuring results statistic and analysis function, the hardness report can be generated directly in word / excel format (including indentation image). And the data can be print our by printer.

11. Support for WINXP, Win7 32 bit / 64 bit operating system.

 

 Main functions of hardness tester:

1. The machine connect with computer just through one data line. And through image analysis software to analyzing the physical and chemical properties of the material.

2. Main components adopted American 3M, Allegro, and Japanese Omron, NKK brand, ensure the instrument can stable working for a very long time.

3. Protected by the state patent application of the lift & down system, the machine focus more easily and working more stable; Proprietary ball repositioning system ensure the repeat precision and repeatability of the whole test process;

4. The optical system designed by our senior optical engineer not only meet the definition of hardness testing requirements, but also can observe the micro structure of the material, image is very clear.

5. According to different visual habits of the operators, the strength of the light source can be adjusted. To avoid the visual fatigue for long time operation.

6. With Vickers hardness and Knoop hardness testing capabilities, and testing force can be extended to 2KG (HV2). By measuring the indentation diagonal length, the hardness will show on the screen directly, no need to check hardness table.

7. Industrial digital screen can direct display hardness value, conversion hardness, testing method, testing force, dwell time, testing times and testing process; The built-in printer can print test number, hardness value, average value, Max. Value, Min. Value, Xmax-Xmin directly,  easy for operator to save the data.

8. Equipped with data transfer software, all the testing data can be transfer to computer via RS232 port, then can edit and save the data on computer.

9. One-time casting aluminum molding shell ensure structure more stable; Adopted car painting technology, pure white color looking more decent; High scratch resistance capability, used for years still brightness like new.

10. Factory directly supply, we have products develop &design & produce ability, all the parts provide life-time replacement and maintenance service.

 

Main purpose and application:

1. Heat treatment material, nonferrous metals, steel.

2. Tinsel, cemented carbide, sheet metal, metallographic structure.

3. Carburization, nitriding and decarburization layer, surface hardening layer, galvanized coating, coating.

4. Glass, chip and ceramic material.

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Detail information:

Model

HV-1000IS  (CE certificate No. : GB/1067/3980/12 Issue   1)

Hardness   scale

HV0.01,   HV0.025, HV0.05, HV0.1, HV0.2, HV0.3, HV0.5, HV1, HV2

Hardness   conversion scale

HRA,   HRB, HRC, HRD, HK, HBS, H15N, H30N, H45N, H15T, H30T, H45T

Testing   Force

10g   (0.098N), 25g (0.245N), 50g (0.49N), 100g (0.98N ), 200g (1.96N), 300g   (2.94N), 500g (4.9N), 1000g (9.8N)     Test force error: ±1.0%

Loading speed

≤50μm/sec

Indenter

Standard Rectangular pyramid diamond indenter (136º±0.5º)

Min.   Measuring Unit

0.01μm

Hardness   Value Rang

1HV-40   00HV

Hardness   Value of Reading

Digital   screen (62x44mm) or Computer Screen

Total   Magnification

100x,   400x (on computer screen can reach to 1600X)

Loading   Method

Automatically  (Load, dwell and unload)

Dwell   Time

1-99s  (each step is 1 second)

Turret

Auto   Turret

Objective lens center and indenter center

Coincidence accuracy error < 1um (objective   lens center position can be adjusted)

Maximum   height

85mm

Throat   depth

115mm

Instrument   size and Net weight

490×185×515mm   (L×W×H)       43kg

Packing   size and Gross weight

625*430*900mm   ( LxWxH)       57kg

Light   Source

LED   Cold light source (can be continuous use for 24 hours, no heat generate   ensure stable working, servicing life can reach 100,000 hours)

Power   Supply

220V   + 5%, 50/60 Hz  (110V is available)

X-Y   Testing Table

Dim.:100×100   mm,  Max. Travel Range: 25×25mm,    

Moving   Resolution Ratio: 0.01mm

(Digital   X-Y Testing Table with digital LCD Screen for Optional)

Data   Output

Testing   data can automatically generate report in Word / Excel formats. And via an   external printer to print an A4 report; Indentation image can be saved as   JPG/BMP formats.

Executed   Standard

GB/T4340,   ASTM E384 & E92, EN-ISO 6507, JIS B-7734

Standard   Accessories

1   Piece:

10X   micrometer eyepiece ; 10X and 40X objective lens; Vickers indenter; X-Y   Testing Table; Flat fixture; sheet specimen fixture, Small parts fixture;   Gradienter; Power cable; Dust-proof cover; Manual Book; Hardness Conversion   Tables; Quality certificate; Warranty Card; Hardness measuring and analysis   software CD-ROM; Dongle, CCD camera, Accessory case

2   Pieces: Standard Hardness Blocks; Data line

4   Pieces: horizontal adjusting screw

Optional   Purchase Accessories

Metallographic   cutting machine, metallographic embedding machine, metallographic grinding   and polishing machine, brand computer and printer, Knoop indenter, Knoop hardness   block; 15X micrometer eyepiece; 20X Objective lens

 


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